The Packaging Industry and How We Can Consume Differently, Part 9

Last updated on April 10, 2021.

Online shopping exchange, hands coming out of computer screens
Image by Mediamodifier from Pixabay

In my last article, I wrote about giant retailer Walmart and its role in the packaging industry. Today I explore the packaging impact of the largest online retailer, Amazon. They have a number of sustainability initiatives and appear to be very transparent on their website in their efforts toward sustainability. But is it enough?

“Reducing packaging waste, one package at a time at Amazon, we obsess over providing a great packaging experience to our customers.”

Person shopping Amazon from their smartphone
Image by Hannes Edinger from Pixabay

Packaging for online shopping is different

Packaging at the retail store level is designed to stand out on the shelf to entice consumers to buy it. Sometimes packaging is oversized to prevent theft. With online shopping, these are not issues since the consumer is seeking the products directly. “This allows brands to rethink the optimum packaging for the use of the product, freeing designs from shelf height or having to maintain a visual size comparison with competitive products,” wrote Lisa McTigue Pierce in The Future of Packaging.

“The primary challenge we see is that packaging designed for brick-and-mortar retail is in many cases not optimal for online fulfillment. Packaging designed to stand out on a retail shelf is often oversized, with expensive “romance” design aesthetics, redundant features to prevent theft and not capable of surviving the journey to the customer.” -Brent Nelson, Amazon

Frustration-Free Packaging Program

Like Walmart, retail companies work with Amazon to optimize and reduce packaging. Amazon’s Frustration-Free Packaging Program (FFP) began in 2008. This program offers more sustainable packaging that is right-sized, reduces damage during shipping, is made of 100% curbside recyclable materials, does not contain plastic clamshells or wire ties, and is easier to open. Amazon collaborates with manufacturers to help them innovate and improve their packaging, reducing frustration, and cutting waste and costs. “Since 2015, we have reduced the weight of outbound packaging by 33% and eliminated more than 880,000 tons of packaging material, the equivalent of 1.5 billion shipping boxes,” Amazon states. The following are examples of companies working with Amazon to achieve these objectives.

Philips Norelco One Blade Shaver

One Amazon Frustration-Free Packaging case study was the Philips Norelco One Blade shaver project. The plastic clamshell used to both advertise from the store shelf and prevent theft wasn’t necessary for direct purchasing and shipping. Philips reduced the number of packaging components from 13 to 9 and reduced the packaging volume by 80%.

Norelco Frustrayion Free packaging diagramNorelco Frustrayion Free packaging diagram

Philips Hue Smart Lighting

Again, Philips worked directly with Amazon to greatly reduce its packaging waste and volume for this product.  Even though the same amount of packaging components were used, the packaging volume and air were vastly reduced and the frustration-free version is mostly recyclable cardboard instead of plastic.

Diagram showing Amazon standard packaging vs. Frustration free packaging

Fisher-Price Toys

The packaging for toys is often designed to draw the consumer’s attention on the shelf, but this isn’t necessary for online retail settings. So Fisher-Price was able to reduce its packaging components from 19 to just 1, reduce packaging volume by 88%, and reduced the amount of air shipped by 99%!

Fisher-Price toys Frustration Free packaging diagram

Hasbro

Hasbro also works with Amazon on packaging design:

Frustration-Free Packaging Program Certification

Today, this program requires certification. In 2019, Amazon updated the program’s guidelines which included instructions about how to calculate recyclability, product-to-packaging ratio, and requirements for oversized items. Suppliers on Amazon had to switch to the appropriate packaging or pay a surcharge on each item shipped. But Amazon works directly with manufacturers to innovate and improve their packaging functionality in order to certify, according to Amazon’s sustainability report. They have testing facilities that identify steps manufacturers can take to improve their packaging. Now more than 2 million products qualify under the FFP program.

Overall, the FFP program sounds great, but I find that products with this option are difficult to find. That may be because the option is not offered since many companies are certified to use Frustration-Free Packaging automatically. But next time you’re ordering from Amazon, if this option is available, please select it and avoid packaging waste! Here’s what you’ll see if it is an option:

Lego Friends set from Amazon showing frustration free packaging option

Current Packaging Sustainability Initiatives

Amazon’s packaging sustainability mission is “to optimize the overall customer experience by collaborating with manufacturers worldwide to invent sustainable packaging that delights customers, eliminates waste, and ensures products arrive intact and undamaged.” Additionally, Amazon committed $10 million to the Closed Loop Fund; they’ve committed funding to support The Recycling Partnership in its effort to improve recycling across the United States; they are a member of the Sustainable Packaging Coalition (SPC). Amazon also uses the How2Recycle labeling system mentioned in my post about Walmart packaging.

Screenshot of Amazon's homepage

Plastic Air Pillows

More often than not, however, it seems that Amazon ships items with what are called ‘air pillows,’ those plastic bags filled with air to cushion products. In theory, these can perhaps be reused or recycled through a place that accepts plastic bags for recycling (note that those are likely not recycled). But largely, they add to the plastic bag waste stream and pollute our waterways. The use of these is the exact opposite of sustainability.

French press shipped from Amazon, with plastic air pillows.
French press shipped from Amazon, with plastic air pillows. Note: I ended up returning this French press and was able to reuse the same air pillows. But in most cases, air pillows are not reusable.

In another order, Amazon used a box closer to the size of the item package, and thus did not use air pillows. I wish they ship products like this more often.

Computer speakers shipped without plastic air pillows.
Computer speakers shipped in a cardboard box without plastic air pillows.

What to do with Amazon Packaging

It can be confusing and overwhelming to figure out what to do with all that packaging. Note that Amazon makes no attempt to reclaim its packaging for reuse or direct recycling. This is a missed opportunity to greatly reduce the impact of its packaging. The packaging is solely the consumer’s responsibility.

They have a page that helps you figure out what to do with their packaging. You can view each type of packaging Amazon that uses in its shipping and delivery, and see how they suggest you dispose of it. Their cardboard boxes and brown paper packaging are recyclable in most municipal recycling systems. However, their common bubbled and plastic shipping bags are difficult to recycle. You have to take them to a specific location that collects those types of plastic films, such as Publix which I mentioned in a previous post.

Last year, Amazon launched a fully recyclable paper padded mailer that protects products during shipping. I have received one or two of these but I was not aware that these were fully recyclable until researching for this post. Although you do not get a choice of packaging at checkout, fully recyclable packaging is long overdue so I’m glad it’s now available.
Amazon package recycling page

But Amazon’s priority is profit

In many ways, I am excited about all of the things Amazon is doing for sustainability. Amazon will always be looking at profit first, and overall they could do so much more. They should be more directly involved with Extended Producer Responsibility (EPR), which I wrote about in a previous post. Amazon encourages and advises its suppliers to follow EPR concepts, but the company does not have a take-back program for its own shipping packages.

Many consumers want to buy products that are sustainable and eco-conscious, but often don’t know what options they have. Amazon could make a significant difference just by overtly advertising their sustainable packaging options and Frustration-Free Packaging (FFP) program. I suspect many people just throw away much of the packaging they receive only because they don’t know what else to do with it.

Overall, Amazon is not doing enough. They, alone, have the ability to change the entire packaging industry.

Solutions

The most important thing you can do for the environment and your finances is to buy less. You can try to avoid purchases from Amazon and instead choose a local retailer. When you do make purchases, be a conscious consumer. Next time you order from Amazon, look for the FFP option if it’s available. Recycle all cardboard and recyclable mailers in your curbside recycling or at your local recycling center. Save the plastic mailers and recycle them at a local grocery store that accepts them. Last, but not least, the Plastic Pollution Coalition currently has a petition asking Amazon to stop using single-use plastic packaging. I’ve signed, will you please sign too?

Below, I’ve listed several companies that sell environmentally friendly packaging for shipping. There is no reason that companies like Amazon can’t switch to those types of mailers.

In my next post, I’ll explore companies that already have sustainability built into their products and unique packaging solutions. In a future post, I’ll address whether online shopping or in-person shopping is better for the environment.

Thanks for reading, and please subscribe!

“If you want to eliminate waste in your life – and in the world – the answers will always come down to one simple thing: consume differently.” -Tom Szaky

 

Companies that sell eco-friendly shipping packaging:

EcoEnclose

Ecovative Design and Paradise Packaging – mushroom packaging

Ranpak paper packaging

Uline carries a line of paper cushioning products

Western Pulp sells molded fiber packaging

Footnotes:

The Packaging Industry and How We Can Consume Differently, Part 8

Last updated June 9, 2021.

Exterior of a Walmart superstore
Image by jimaro morales from Pixabay

In my last article, I wrote about Extended Producer Responsibility (EPR) and Take-back programs. It’s hard to talk about packaging without addressing two giant corporations that sell the most goods to consumers and thus the most packaging, Walmart and Amazon. These are huge companies that can make a big difference in packaging waste. There are thousands of companies that follow the practices of these businesses, so they are also influential. I’ll cover Walmart in this post and Amazon in the next. 

Walmart started looking at packaging early

The company has made some positive changes in the packaging world over the last 15 years. From redesigning shoeboxes to use less paper, to lightweighting wine bottles to use less fuel, and to reducing the number of wire ties in toy packaging, Walmart has made some differences. In some ways, they’ve led the way in packaging innovations.

“When we first began in product sustainability, one of the first things we started on was packaging, because packaging cuts through every category.” -Laura Phillips, Senior Vice President of Sustainability, Walmart

Walmart’s vision for sustainability began in 2005 when the company partnered with suppliers to improve packaging on its private-label toy line. “By reducing the packaging on fewer than 300 toys, Wal-Mart saved 3,425 tons of corrugated materials, 1,358 barrels of oil, 5,190 trees, 727 shipping containers and $3.5 million in transportation costs, in just one year,” according to the 2006 press release.1 The company took what it learned from that and developed its Packaging Scorecard in 2006. That was later embedded in the company’s Sustainability Index.

The Sustainability Index, developed by The Sustainability Consortium2 collects and analyzes information about a product’s life cycle. This includes sourcing, manufacturing and transporting, selling, customer usage, and end of life. Walmart uses the data to identify key social and environmental issues. Suppliers can view their scores, see how they rank relative to the field, and gain insight into opportunities for improvement.

“Wal-mart sparked much of the interest in packaging sustainability with the introduction of its Packaging Scorecard in 2006.” – Lisa McTigue Pierce3

New sustainability model

Today, Walmart has three tiers in its sustainability model for its brands, suppliers, manufacturers, and package designers to develop more efficient and sustainable packaging.4 These tiers are optimizing packaging design, sourcing packaging materials sustainably, and supporting recycling in packaging. They encourage the suppliers and brands they work with to follow this model for their packaging.

Walmart chart

How2Recycle label

Walmart argues that consumers are confused about recycling. This is because recycling systems are inconsistent, the packaging is not correctly labeled, and there’s too much of it. So Walmart encourages its suppliers to use the How2Recycle label. This is a consistent labeling program that clearly shows consumers what is and is not recyclable. How2Recycle’s “mission is to get more materials in the recycling bin by taking the guesswork out of recycling.”5 While this labeling does help with recycling confusion, it shifts the responsibility of disposal to the consumer.

Walmart’s aspiration is Zero Plastic Waste

Walmart’s goal is zero plastic waste, and they acknowledge the challenges of this on their sustainability website.6 They recognize that around 35% of plastic produced is used in packaging and that most of that is thrown away after a single-use. While plastic packaging can protect products, it is mostly a means of transporting products. But then it becomes waste. Project Gigaton is the “Walmart initiative to avoid one billion metric tons (a gigaton) of greenhouse gases from the global value chain by 2030.”7 Walmart believes that sometimes plastic is the most practical solution for packaging in terms of overall carbon footprint. But they want to find end-of-life solutions.

Walmart shifts responsibility 

Walmart interior
Photo by Hanson Lu on Unsplash

Walmart has shifted some of the responsibility of packaging waste to the consumer and municipal recycling systems. The company claims, “Society’s ability to collect and recycle plastic waste has failed to keep up with exponential increases in plastic production.” The company recognizes that there are huge challenges in the recycling industry. But they claim that recycling infrastructure is weak and that less than half of US households have access to recycling. While the latter part is absolutely true, the recycling industry simply can’t keep up.

The overproduction of plastic for the last four decades has been perpetuated by companies and corporations, manufacturers, the American Chemistry Council, and the petroleum industry. They produced so much at such an exponential rate and then shifted the burden of that waste to municipalities and the recycling industry. The U.S. was so overwhelmed that they had to ship that waste to foreign countries, like China, which has since banned the practice due to human health concerns from plastic pollution. Recycling is not the answer. We cannot possibly recycle all of the plastic away.

Walmart can do better

Walmart is in a unique position as a global top retailer. They began looking at packaging sustainability earlier than many companies and made early changes in packaging. But they’ve continued to promote single-use disposable items and other cheap “throw-away” merchandise. I viewed this month’s Walmart ad and it promotes picnic season items. Sale items include single-use items like polystyrene plates, plastic cups, packages of plastic forks, as well as cookies, chips, soda, and water in single-use plastic containers. Of the approximately 119 items pictured in the sales ad, about 82 had plastic packaging or were made of plastic.

The company could do so much more, and they even acknowledge that on their sustainability page:

“We recognize that these aren’t challenges we can solve alone and we want to open our doors to a more collaborative approach within the industry. We want to look for and share new solutions to reducing the use of ‘avoidable’ plastic as well as improving recyclability and the use of recycled plastic in our Private Brand packaging.”

This gives me the impression that they want to do better. While I respect the company’s initiatives, I know that the environment will always come second to profit. Remember that Walmart is a global top retailer and profit is always going to be their first priority. Walmart wants to be sustainable IF they can still turn a profit; IF they can get consumers to pay for it; and IF it will encourage more buying. Overall, I think Walmart can do more to prevent plastic waste.

“No need to recycle something that doesn’t exist in the first place!” -Dougie Poynter8

Walmart (Sam's Club) water bottle on the beach in South Carolina.
Walmart (Sam’s Club) water bottle on the beach in South Carolina. Photo by me

Thanks for reading, and please subscribe. In my next post, we will look at the packaging practices of the world’s largest online retailer, Amazon.

“If you want to eliminate waste in your life – and in the world – the answers will always come down to one simple thing: consume differently.” -Tom Szaky

Footnotes: